PHOENIX, AZ. CALL TODAY(602) 232-5882

Capabilities

Metal Fabrication Capabilities & Services

Sheet Metal Fabrication Shop

  • Since 1986, K-zell Metals has invested in state of the art equipment, process improvements, and cutting-edge expertise allowing us to streamline your fabrication in ways that most cannot.
  • We offer value-added benefits:
    • Manufacturing locally in the USA- reducing supply chain costs and import fees
    • ISO 9001 quality program- assurance that our work meets your requirements
    • On-staff engineers- assure greater process control and reduce your lead time
  • We utilize SolidWorks, AutoCAD, and VisualCADD to translate your designs into reality.
  • Our manufacturing software allows you to check real time status of your projects at any time.
  • We are capable of cutting (laser/shear), punching, forming (press brake and sheet/plate rolls), tube bending, polishing, and robotic or manual welding. Additionally, we are glad to coordinate outside services such as painting, powder coating, anodizing, plating, crating, and shipping.

Laser

Metal Fabrication Capabilities

Cutting Steel, Stainless Steel, and Aluminum

 
Bystronic Bystar 4020
  • 4400 watt solid state CO2 laser cutting system.
  • Equipped with 2 meter by 4 meter shuttle tables
  • Automatic load and unload material handling system.
  • 1” mild steel maximum thickness
  • 3/4” Stainless Steel maximum thickness
  • 3/8” Aluminum maximum thickness
  • 80” x 157” maximum sheet size
  • +/- 0.004” machine cutting accuracy in 1 meter area.
  • Rotary 4th axis for tube and pipe cutting
  • ½” diameter to 10” diameter
  • 12 foot maximum part length
  • Controlled pulse pierce for small hole cutting
  • Cut "tap drill" size holes ready for tapping
  • Pulse cutting for detailed features in heavy mild steel plate
  • Equipped with high volume high purity nitrogen assist gas supply to produce oxide free (non discolored) cut surfaces on Stainless Steel cuts through 3/4”

CNC Press Brakes

Sheet Metal Fabrication Shop

Sheet Metal Bending and Plate Bending

Bystronic Byler PR250 IPC250 Metric Tons- 13.3’  (4m) Bending LengthBystronic Byler PR150 IPC150 Metric Tons- 10’  (3m) Bending LengthBystronic Byler Expert 100100 Metric Tons - 10'(3m) Bending Length
  • Deep Throat
  • Extra ram travel
  • Wila new standard segmented precision tooling
  • 6 axis CNC back gauging
  • 2 axis ram programming
  • Automatic pressure control produces same angle with different lengths of material
  • Automatic sheet spring back compensation and high-precision sheet thickness measurement
  • Hydraulic dynamic crowning producing accurate bends the full length of the bend
  • +/- ½ degree repeatability
  • Offline programming
  • Fast setups

Robotic Welding Service

Sheet Metal Fabrication

Automated Welding

           
Panasonic Performarc 360S
  • 1.9 meter reach 6 axis articulated arm robot with 6kg payload
  • 3AC servo axes: 2 Head / Tailstocks, 1 sweep rotation
  • Max length 120” x 43” width 1100 lb payload capacity
  • WG350 built in Artificially Intelligent Inverter Pulsed and CV Power Supply (350) Amp
  • Water cooled GMAW torch with setups for Steel, Stainless Steel and Aluminum

 

Panasonic Perfomarc  122s
  • 1.6 meter reach 6 axis articulated arm robot with 6kg payload
  • 2AC servo axes: 2 Head / Tailstocks
  • 1 sweep rotation turntable
  • Max length 60” x 40” width 1100 lb payload capacity
  • WG350 built in Artificially Intelligent Inverter Pulsed and CV Power Supply (350) Amp
  • Air cooled GMAW torch with setups for Steel and Stainless Steel

Tube Bending

Tube Rolling, Round Tube, Square Tube, Bar, Pipe CNC-Tube-and-pipe-mandrel-benderCNC-Tube-and-pipe-mandrel-benderCNC Tubemand Pipe Mandrel Bender
65 MM Horn Metric CNC Tube Bender
  • CNC control of bend angle, distance between bends and angle of rotation between bends
  • push roll capable
  • 2 stack tooling
  • 20 foot mandrel
  • Automatic mandrel extraction
  • Mandrel lubrication systemWell tooled

Welding Capabilities 

welding jetline

  • 7' Jetline Longitudinal Seam Welder 7" to 48" diam GTAW
  • Jetline Circumferential Welding Lathe 20" Swing X 96" Long GTAW or GMAW Capable
  • (13) GTAW Welding Machines to 350 amp
  • (6) GMAW Welding Machines to 400 amp
  • (8) Pulsed GMAW Welding Machines 300 amp
  • (2) Miller Aluma Pro micro processor controlled Aluminum Pulsed GMAW machines 300 amp
  • (2) 30 KVA Spotwelder with Electronic Controls
  • (2) capacitive discharge stud welders to 3/8” diameter studs

Rolling Capabilities 

Tube Rolling  
  • 10' x 3/16" Initial Pinch Plate Rolls (6 inch top roll)
  • 4' x 1/4" Initial Pinch Plate Rolls (6 inch top roll) with 1 1/2 x 1 1/2 x 3/16" Angle Roll
  • 6' x 16 Gauge Initial Pinch Sheet Rolls (4 inch top roll)
  • 8' x 1/2" Pyramid Rolls (9 1/4 inch top roll) with Pipe Rolls
  • 1 1/2 x 1 1/2 x 3/16" vertical angle rolls with pipe rolls
  • 3 x 3 x 1/4" Horizontal angle rolls - leg in/leg out

Cutting Capabilities  

Laser Cutting

Laser Cutting, Saw Cutting, Shearing, Plasma Cutting

 
  • 10' x 3/16" Mechanical Shear
  • 12' x ½" Hydraulic Shear
  • 14" Semi-automatic Cold Saw with NC back gage
  • (2) 15" Horizontal Band Saws one with 20’ NC back gage
  • 10" Abrasive Saw
  • 10” compound miter saw
  • 10” vertical band saw
  • 8" Horizontal Band Saw
  • 8" x 8" Amada Corner Notcher
  • 36” vertical band saw
  • 10” vertical band saw
  • 50 amp Hand Plasma

Polishing Capabilities

Polishing Capabilities

4P Polish Brushed Satin Finish

 
  • 24" Timesaver dry graining machine
  • Full range of air sanders, grinders, and polishing equipment

Other Equipment

hardware insertion press

Haeger 824plus Hardware Insertion Press

  • Haeger 824plus hardware insertion press
  • Strippit super 30-30 single hole punch with duplicator
  • Burgemaster turret drill
  • 20” disk sander
  • 4 drill presses
  • 40 ton Rouselle OBI punch press
  • 60 ton Rouselle OBI punch press
  • 80 ton Hydraulic press
  • ALMI abrasive Notcher
  • Burr King #760 belt sander
  • Portable welding fume extractor
  • Bridgeport style vertical manual mill
  • Geka 110 ton hydraulic ironworker
  • (2) pressure pot style blast cabinets.
  • (2) 500lb powered welding positioners
  • 50 lb powered welding positioner
  • 250 lb  manual welding positioner

Inspection Equipment

Inspection CMM Romer quality control phoenix arizona kzell metals

Inspection CMM Romer quality control

  • Romer 8' Portable 6 Axis Arm Style Coordinate Measuring Machine
  • 48 x 72” granite inspection table
  • (2) 24 x 36” granite inspection tables
  • Height gages
  • Bore gages
  • Ultrasonic thickness gages
  • Coating thickness gages
  • Calipers and Micrometers

Material Handling Equipment

Hyster Forklift

Hyster Forklift

 
  • Forklifts (2) 8000 lb, (1) 6000 lb, (1) 4000 lb and (3) 2500lb Capacity
  • (2) 3 Ton 16' Flatbed Truck

Engineering Software

Custom stainless steel twisted scroll  
  • Solidworks 2014 3D Cadd
  • Solidedge 2010 3D Cadd
  • Autocadd 2014
  • Bystronic Bysoft Laser and press brake software
  • Panasonic software for offline programming of Robotic welding
  • Bend Pro software for offline programming of tube bending
  • Glancy Engineering Gendr Layout software
  • Teksoft CNC programming software
  • Visual Cadd 2D
  • PC-DM15 Metrology Inspection Software
  • PC-DOCS Metrology Software for Tube & Pipe Inspection
Contact us for all your custom metal fabrication needs.