Automated & Robotic Welding Services

K-zell Metals is your complete source for automated welding services including GMAW (Gas Metal Arc Welding) or MIG (Metal Inert Gas) welding. Our 3 robotic welding cells use a programmable robot combined with our in-house designed and manufactured fixtures to completely automate the welding process. This provides fully defined programmed welding procedures that allow for precise weld size control and eliminate over welding.

We work with a variety of materials including stainless steel, carbon steel, aluminum and copper. Our capabilities include prototyping, contract manufacturing and short run-high frequency production. We can weld at a minimum thickness of 1/16” to unlimited with full rotational part sizes up to 118” x 43.3”. Our value-added services include laser cutting and CNC press brakes using upstream equipment that produces a tighter tolerance. We can perform robotic welding services for a variety of industries including, but not limited to automotive, medical, military, industrial, petrochemical, construction, agricultural, electronic, semiconductor, art, food equipment, material handling and power generation.

Types of Parts for Automated Welding

Volumes of 50 parts or more per lot run or high cycle time per part (150+” of weld)
Parts requiring documented control of welding procedure
Parts that are difficult for manual welders to make consistently the same
Parts that require precise weld distortion control
Parts requiring tighter dimensional tolerance compliance
Sub-assemblies where stack up tolerances are a concern
Existing production of manual weldments are in a backlog